Sikadur 32
Technical Data (.pdf)
MSDS Part A (.pdf)
MSDS Part B (.pdf)
Sikadur 32, Hi-Mod, is a multi-purpose, 2-component, 100% solids, moisture-tolerant structural epoxy adhesive. It conforms to the current ASTM C-881 and AASHTOM-235 specifications.
Uses
• Bond fresh, plastic concrete to hardened concrete and steel.
• Grout horizontal cracks in structural concrete and wood by gravity feed.
• Machinery and ‘robotic’ base-plate grout.
• Structural adhesive for concrete, masonry, metal, wood, etc.
Advantages
• Super-strength bonding/grouting adhesive.
• Tolerant to moisture before, during and after cure.
• Excellent adhesion to most structural materials.
• Convenient easy-to-mix ratio A:B = 1:1 by volume.
• Easy-to-use for bonding/grouting applications.
• Fast initial set; rapid gain to ultimate strengths.
• USDA-certified for use in food plants. • Effective vapor barrier after cure.
Application
To bond fresh concrete to hardened concrete: Apply by brush, roller, broom or spray. Place fresh concrete while Sikadur 32, Hi-Mod, is still tacky. If coating becomes glossy and loses tackiness, remove any surface contaminants then recoat with additional Sikadur 32 Hi-Mod, and proceed.
To grout baseplates: Add up to 1 1/2 parts of oven-dried aggregate to 1 part of mixed Sikadur 32, Hi-Mod, by volume. Place grout under baseplate. Avoid contact with the underside of the plate. A 1/4 to 3/8 in. (6 to 10 mm) space should remain between the top of the grout and the bottom of the plate. Maximum thickness of grout per lift is 1.5 in. (38 mm) If multiple lifts are needed, allow preceding layer to cool to touch before applying additional layer. The remaining 1/4 to 3/8 in. (6 to 10 mm) space should be filled with neat Sikadur 32 Hi-Mod. Pour a sufficient quantity of neat epoxy to allow the level to rise slightly higher than the underside of the bearing plate.
To gravity feed cracks: Pour neat material into vee-notched crack. Continue placement until completely filled. Seal underside of slab prior to filling if cracks reflect through.
Coverage
• Bonding Adhesive - 1 gal. covers approximately 80 sq. ft. on smooth surface.
• Base Plate Grout - 1 gal. mixed with 1.5 parts oven-dried aggregate by loose volume yields approximately 420 cu. in. of grout.
• Anchoring grout - 1 gal. yields 231 cu. in. of grout.
(Product quantity is 4 gallons.)
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Sikadur 31 Hi Mod Gel
Sikadur 31, SBA is a unique high-modulus 2-component, moisture-tolerant, solvent-free, epoxy resin system available in three application temperature ranges. A unique high-modulus, structural adhesive for bonding hardened concrete to hardened concrete for segmental bridge construction. The mixed material has the consistency of paste and is a concrete gray color. It conforms to the current ASTM C-881, Type VI requirements, and ASBI guidelines.
Where to Use
• Structural bonding of concrete, masonry, metals, wood, etc. to a maximum glue line of 1/8 in. (3 mm).
• Grout bolts, dowels, and pins.
• Seals cracks and around injection ports prior to pressure-injection grouting.
• Interior, vertical, and overhead repair of concrete as an epoxy mortar binder.
• As a pick-proof sealant around windows, doors, lock-ups etc. inside correctional facilities.
Advantages:
• Meets physical requirements of ASTM C-881 Types I, II & IV, Grade 3, Classes B & C.
• Suitable for potable water contact, meets NSF/ANSI Standard 61.
• Excellent adhesion to concrete, masonry, metals, wood, and most structural materials.
• Paste consistency ideal for vertical and overhead repair of concrete.
• Fast-setting and strength-producing adhesive.
• Convenient easy mix ratio A:B = 1:1 by volume.
Application:
As a structural adhesive: Apply the neat mixed Sikadur® 31, Hi-Mod Gel to the prepared substrates. Work into the substrate for positive adhesion. Secure the bonded unit firmly into place until the adhesive has cured. Glue line should not exceed 1/8 in. (3 mm).
To seal cracks for injection grouting: Place the neat mixed material over the cracks to be pressure injected and around each injection port. Allow sufficient time to set before pressure injecting. For interior vertical and overhead patching - Place the prepared mortar in void, working the material into the prepared substrate, filling the cavity. Strike off level. Lifts should not exceed 1-in (25 mm).
As a pick-proof sealant: Use automated or manual method. Apply an appropriate size bead of material around the area being sealed. Seal with neat Sikadur® 31, Hi-Mod Gel.
Coverage 1 gal. yields 231 cu. in. (3,785 cm3) of epoxy paste adhesive. 1 gal. (3.8 L) mixed with 1 gal. (3.8 L) by loose volume of oven-dried aggregate yields approximately 346 cu. in. (5,670 cm3) of epoxy mortar.
(Product quantity is 3 gallons.)
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Sikadur 35 Hi Mod LV
Technical Data (.pdf)
MSDS Part A (.pdf)
MSDS Part B (.pdf)
Sikadur 35, Hi-Mod LV, is a 2-component 100% solids, moisture-tolerant, low-viscosity, high-strength, multi-purpose, epoxy resin adhesive. It conforms to the current ASTMC-881 and AASHTOM-235 specifications.
Uses
• Pressure-injection of cracks in structural concrete, masonry, wood, etc.
• Gravity-feed of cracks in horizontal concrete and masonry.
• Epoxy resin binder for epoxy mortar patching and overlay of interior, horizontal surfaces.
• Seal interior slabs and exterior above-grade slabs from water, chlorides, and mild chemical attack; also improves wearability.
Advantages
• Super low viscosity.
• Convenient easy mix ratio A:B = 2:1 by volume.
• Unique, high-strength, structural adhesive for “can’t dry” surfaces.
• Deep penetrating and tenacious bonding of cracks in structural concrete.
• High-early-strength developing adhesive.
• Excellent chemical resistance for flooring systems.
Application
To gravity feed cracks: Blow vee-notched crack clean with oil-free compressed air. Pour neat Sikadur 35, Hi-Mod LV LPL, into vee-notched crack. Continue placement until completely filled. Seal underside of slab prior to filling if cracks reflect through.
To seal slabs: Spread neat Sikadur 35, Hi-Mod LV LPL over slab. Allow penetration. Remove excess to prevent surface film. Seal interior slabs and above-grade exterior slabs only.
For an epoxy mortar: Prime prepared surface with neat Sikadur 35, Hi-Mod LV, LPL. Place prepared epoxy mortar before primer becomes tack-free. Place the epoxy mortar using trowels. Compact and level with vibrating screed or trowels. Finish with finishing trowel. Epoxy mortar is for interior use only.
To pressure inject cracks: Suitable for low or high pressure injection. Use automated injection equipment or manual method. Set appropriate injection ports based on system used. Seal ports and crack with Sikadur 31, Hi-Mod Gel or Sikadur 33. When the epoxy adhesive seal has cured, inject Sikadur 35, Hi Mod LV LPL with steady pressure. Consult Technical Service for additional information.
Coverage: 1 gal. yields 231 cu. in. of adhesive and grout. 1 gal. of adhesive, when mixed with 5 gal. by loose volume of oven-dried aggregate, yields approximately 808.5 cu. in. of epoxy mortar.
(Product quantity is 3 gallons.)
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Sikadur 55 SLV
Sikadur 55 SLV is a 2-component, 100% solids, moisture-tolerant, epoxy crack healer / penetrating sealer, having a fast tack-free time to minimize downtime. It is a super low-viscosity, high-strength adhesive formulated specifically for sealing both dry and damp cracks. It conforms to the current ASTM C-881 and AASHTO M-235 specifications.
Uses
• Sikadur® 55 SLV seals cracked concrete.
• For interior slabs and exterior above-grade slabs.
• For elevated horizontal decks, parking garages and other structures exposed to foot and pneumatic tire traffic.
Advantages
• Super low viscosity/low surface tension for excellent penetration into existing cracks.
• Seals existing cracks by gravity down to 2 mils (0.002” / 0.05 mm) in width.
• Prolongs life of cracked concrete.
• Penetrates and seals surface from water absorption, chloride-ion intrusion, and chemical attack (patent pending technology).
• Improves concrete surface by reducing water and chloride intrusion.
• Can be open to traffic in 6 hours at 73°F (23°C).
• High bond strength, even in damp cracks.
• U.S. Patent No. (pending) for ultra low viscosity healer/sealer to strengthen cracked concrete.
Application
To gravity feed cracks: Sikadur 55 SLV is applied to horizontal surfaces by flat squeegee or broom. Spread material over area and allow to pond over cracks. Let material penetrate into cracks and substrate. Remove excess epoxy with roller leaving no visible surface film. For cracks greater than 1/8 in. (3 mm) wide, fill crack with oven-dried sand before applying Sikadur® 55 SLV. Seal cracks from underside, when accessible, to prevent leakage. A second treatment may be required on very porous substrates. Apply second treatment before broadcasting. After treatment, wait a minimum of 20-30 minutes at 73°F (23°C) before broadcasting sand. Cover with broadcast of an oven-dried 20/40 silica sand or similar sand. Distribute evenly over the surface to excess at a rate of 30-40 lbs./100 sq. ft.. Allow to cure 6 hours minimum at 73°F (23°C). Remove any loose sand and open to traffic once epoxy has cured.
To pressure inject cracks: Use automated injection equipment. Set appropriate injection ports. Seal ports and cracks with Sikadur® 31, Hi-Mod Gel, Sikadur® Injection Gel or Sikadur® AnchorFix 2/Sikadur® AnchorFix 500. When the epoxy adhesive has cured, inject Sikadur® 55 SLV with steady pressure.
Mock ups to ascertain penetration on job site conditions is strongly recommended. Actual penetration should be verified by core testing.
Coverage 1 gal. (3.8 liters) yields 231 cu. in. (3,785 cm3). Typical coverage is 150-175 square feet per gal. (3.7-4.3 m2/L) for surface sealing. Coverage varies with porosity and surface profile of substrate. Higher porosity concrete will reduce coverage. For crack healing, follow application instructions and allow to pond over cracks.
(Product quantity is 3 gallons.)
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Sikadur 22 Lo Mod
Sikadur 22, Lo-Mod, is a 2-component, 100% solids, moisture-tolerant, epoxy resin binder. It conforms to the current ASTM C-881 and AASHTO M-235 specifications.
Uses
• Use neat as the binder resin for a skid-resistant broadcast overlay. Use also as the binder resin for epoxy mortar and concrete for patching and overlays.
Advantages
• Tolerant to moisture both before and after cure.
• Convenient easy mix ratio A:B = 1:1 by volume.
• Excellent strength development.
• Leveling viscosity for easy, efficient application of a broadcast overlay.
• Material is USDA-certifiable.
Application
Broadcast Overlay: Prime the prepared substrate with Sikadur 22 Lo-Mod. While primer is still tacky, spread mixed Sikadur 22 Lo-Mod with a 3/16 in. notched squeegee. When material levels, broadcast the oven-dried aggregate slowly allowing it to settle in the epoxy binder. Ultimately the broadcast aggregate should be applied to excess at a rate of 2 lbs./sq. ft. Remove excess broadcast aggregate after epoxy has set.
Epoxy Mortar: Prime prepared substrate with mixed Sikadur 22 Lo-Mod. While primer is still tacky, apply epoxy mortar by trowel or vibrating screed. Finish with finishing trowel.
Coverage: 1 gal. yields 231 cu. in.
Mortar Binder coverage: 1 gal. of mixed Sikadur 22 Lo-Mod with the addition of 5 gal. by loose volume of an ovendried sand, yields approximately 808 cu. in. of epoxy mortar.
(Product quantity is 4 gallons.)
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Sikadur 52
Sikadur 52 is a 2-component, 100% solids, moisture-tolerant, epoxy adhesive. It is a low-viscosity, high strength adhesive formulated specifically for grouting both dry and damp cracks. It conforms to the current ASTM C-881 and AASHTO M-235 specifications.
Where To Use
• Use neat for gravity feed or pressure injection of cracks in structural concrete, masonry, wood, etc.
• Seal interior slabs and exterior above grade slabs from water, chlorides and mild chemical attack and to improve wearability.
Advantages
• Tenacious crack-sealing grout.
• Convenient easy mix ratio A:B = 2:1 by volume.
• Advanced low-viscosity structural resin.
• Unique, high-strength adhesive for ‘can’t dry’ cracks.
Application
To gravity feed cracks: Blow vee-notched crack clean wiith oil-free compressed air. Pour neat Sikadur 52 into vee-notched crack. Continue placement until cracks are completely filled. Prior to filling, seal underside of slab if cracks reflect through.
To pressure inject cracks: Use automated injection equipment or manual method. Set appropriate injection ports based on system used. Seal ports and cracks with Sikadur 31, Hi-Mod Gel, or Sikadur 33. When the epoxy adhesive seal has cured, inject Sikadur 52 with steady pressure.
To seal slabs: Spread neat mixture of Sikadur 52 over slab using a roller or squeegee, working material thoroughly into the substrate to ensure penetration. Coverage should be uniform. Coat interior slabs and above-grade exterior slabs only.
Coverage: 1 gallon yields 231 cubic inches
(Product quantity is 3 gallons.)
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Sikadur 33
Sikadur 33 is a 2-component, 100% solids, moisture-tolerant, high modulus, high strength, structural, smooth paste epoxy adhesive. It conforms to the current ASTM C-88l and ASSHTO M-235 specifications, except for gel time.
Where to Use
Use to seal cracks and to secure injection ports in structural concrete and wood trusses prior to pressure-injection grouting.
Advantages
New smooth-paste consistency for vertical, horizontal and overhead crack sealing.
Very rapid curing, even in thin film, for faster pressure-injection grouting.
Injection may proceed as soon as 1 hour after application.
Application
To seal injection ports and cracks for injection grouting: Place the neat mixed material over the cracks to be pressure-injected and around each injection port. Allow sufficient time to set before pressure injecting. Use Sikadur 35, Hi-Mod LV, or Sikadur 52 for the low viscosity injection adhesive. Consult technical data sheets on these products for more information.
Coverage: 1 gal. yields 231 cubic inches of paste adhesive.
(Product quantity is 2 gallons.)
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Sikadur 21
Sikadur 21, Lo-Mod LV, is a 2-component, 100% solids, moisture-tolerant, epoxy resin binder. It conforms to the current ASTM C-881 and AASHTO M-235 specifications.
Call for pricing and availability: 1-866-636-3217
Sikadur 23
Sikadur 23, Lo-Mod Gel, is a 2-component, 100% solids, moisture-tolerant, low-modulus, non-sag, paste-consistency epoxy resin binder. It conforms to the current ASTM C-881 and AASHTO M-235 specifications.
Call for pricing and availability: 1-866-636-3217
Sikadur Injection Gel
Sikadur Injection Gel is a 2-component, 100% solids, moisture tolerant, high modulus, high strength, structural epoxy. When mixed it gives a smooth, non-abrasive, paste adhesive. It conforms to the current ASTM C-881 and AASHTO M-235 specifications.
Call for pricing and availability: 1-866-636-3217
Sikadur 42
Sikadur 42, Grout-Pak is a 3-component, 100% solids, moisture-tolerant, epoxy base plate grouting system.
Call for pricing and availability: 1-866-636-3217
Sikadur 43
Sikadur 43, Patch-Pak is a 3-component, 100% solids, mositure-tolerant, rapid strength gaining epoxy mortar patching kit.
Call for pricing and availability: 1-866-636-3217